Improvement of the Quality Group of Critical Railway Castings from 110G13L Steel

Authors

  • Andrey V. Chaikin Smolensk Regional Branch of the All-Russian Public Organization "Russian Association of Foundry Workers" (SRO RAL), Smolensk, Russia
  • Vladimir A. Chaikin Smolensk Regional Branch of the All-Russian Public Organization "Russian Association of Foundry Workers" (SRO RAL), Smolensk, Russia
  • Petr O. Bykov Toraighyrov University, Pavlodar, Kazakhstan
  • Almaz B. Kuandykov Toraighyrov University, Pavlodar, Kazakhstan
Volume: 15 | Issue: 3 | Pages: 23111-23116 | June 2025 | https://doi.org/10.48084/etasr.9705

Received: 7 December 2024 | Revised: 9 February 2025, 17 March 2025, and 27 March 2025 | Accepted: 28 March 2025 | Online: 4 June 2025


Corresponding author: Almaz B. Kuandykov

Abstract

This paper presents the results of industrial tests to improve the technological process of smelting 110G13L steel to increase mechanical properties, improve the quality group and operational reliability of critical railway castings, and reduce the cost of steel. Using statistical and regression analyses, the advantages of a comprehensive approach were revealed on metal when using innovative diffusion deoxidizers in the following areas: organizing early slag induction during charge melting, increasing the efficiency of diffusion deoxidation of steel due to the use of a Diffusion Aluminum-containing Deoxidizer (DAD), and extra furnace treatment of the melt in a ladle with a Universal Refining Mixture (URM), providing an adsorption-flotation method of steel refining. The main advantage of the diffusion deoxidizers developed is that they have a high dispersion that significantly increases their reactivity. The implementation of the proposed directions to improve the technological process of smelting 110G13L steel for critical railway castings in combination with the optimization of the chemical composition of steel and slag allowed a significant increase in the number of first-quality group smelts from 29% to 71% while reducing cost.

Keywords:

steel, slag, critical casting, innovative diffusion deoxidizer, chemical composition optimization

Downloads

Download data is not yet available.

References

D. A. Mazinsky, "Hadfield steel and its exceptional place in metallurgy", in Results of applied and exploratory scientific research in the field of natural science and technology: Collection of scientific papers based on the materials of the International Scientific and Practical Conference, Belgorod, Russia: LLC Agency for Advanced Scientific Research (APNI), 2019, pp. 90-93.

N. G. Davydov, S. V. Shitnov, and S. G. Bratchikov, "High Manganese Steel", Metallurgy, 1995, Art. no. 302.

J. E. Bringas, Hand Book of Comparative World Steel Standard s. ASTM International, 2004.

S. Kusunoki, R. Nishihara, K. Kato, H. Sakagami, S. F. N. Hirashima, and N. Fukunaga, "Development of steelmaking processes for producing various high-quality steel grades at yawata works," 2013. [Online]. Available: https://www.nipponsteel.com/en/tech/report/nsc/pdf/104-18.pdf.

Steel castings. General specifications. GOST 977-88, Standards Publishing House, Russia, 1988.

Railway crosspieces. Technical specifications. GOST 7370-2015, Standards Publishing House, Russia, 2015.

N. Vasilyeva, E. Fedorova, and A. Kolesnikov, "Big Data as a Tool for Building a Predictive Model of Mill Roll Wear," Symmetry, vol. 13, no. 5, May 2021, Art. no. 859.

A. S. Kolesnikov, "Kinetic investigations into the distillation of nonferrous metals during complex processing of waste of metallurgical industry," Russian Journal of Non-Ferrous Metals, vol. 56, no. 1, pp. 1–5, Jan. 2015.

I. Volokitina et al., "Study of changes in microstructure and metal interface Cu/Al during bimetallic construction wire straining," Case Studies in Construction Materials, vol. 18, Jul. 2023, Art. no. e02162.

I. Volokitina, E. Siziakova, R. Fediuk, and A. Kolesnikov, "Development of a Thermomechanical Treatment Mode for Stainless-Steel Rings," Materials, vol. 15, no. 14, Jul. 2022, Art. no. 4930.

N. Zhangabay et al., "Factors affecting extended avalanche destructions on long-distance gas pipe lines: Review," Case Studies in Construction Materials, vol. 19, Dec. 2023, Art. no. e02376.

I. I. Eliseeva, N. A. Flud, and M. M. Yuzbashev, "Workshop on the general theory of statistics: textbook," in Finance and Statistics, 2008.

V. N. Salin, E. Y. Churilova, and E. P. Shpakovskaya, Statistics: textbook, KNORUS, 2007.

N. M. Mulyavko, "Analysis of the operational resistance of castings made of steel 110G13L," News of the Chelyabinsk Scientific Center, vol. 4, no. 13, pp 28-30, 2001.

D. Deleg and N. Khash-Ochir, "Requirements for using deferent types of the bucret teeth of excavator," presented at The 4th International Conference on Creative Science and Technology, Mongolia, Oct. 2013.

M. R. Efimova, O. I. Gachenko, and E. V. Petrova, Workshop on the general theory of statistics: Textbook, Finance and Statistics, 2002.

D. A. Tsurkan, "Control of the structure and properties of steels 110G13L, 38ХС, 45ХН, used for the manufacture of parts for special machines", Ph.D. dissertation, Altai State Technical University, Barnaul, Russia, 2012.

I. P. Egamberdiev, L. Atakulov, R. O. Muminov, and K. K. Ashurov, "Research of vibration processes of bearing units of mining equipment," International Journal of Advanced Trends in Computer Science and Engineering, vol. 9, no. 5, pp. 7789–7793, 2020.

I. P. Egamberdiev, "Spectral analysis of the oscillatory process of support assemblies on drilling machines," International Journal of Advanced Research in Science, Engineering and Technology, vol. 5, no. 5, 2018, Art. no. 5958.

N. I. Gabelchenko, Y. V. Grebnev, N. V. Volkova, and A. A. Zenin, "Obtaining a homogeneous austenitic structure in castings from steel 110G13L", Problems of materials science, welding and strength in mechanical engineering, vol. 4, pp. 151-154, 2010.

N. I. Gabelchenko, O. A. Mishustin, and S. B. Khantimirova, "Improving the quality of castings from steel 110G13L by optimizing the heat treatment regime," Techniques, Technologies, Engineering, vol. 1, no. 7. pp. 21-24, 2018.

A. M. Sysoev, V. V. Bakhmet’ev, and V. M. Kolokol’tsev, "Refining and modifying of 110G13L steel by titanium-boron-calcium complex," Vestnik Magnitogorskogo Gosudarstvennogo Tekhnicheskogo Universiteta Im. GI Nosova, no. 1, pp. 43–45, 2008.

D. A. Tsurkan, A. N. Leontyev, and A. V. Ishkov, "Increasing the structural strength of 110G13L steel and cast parts used in special machines by alloying Mo, Ni and modifying rare-earth metals," Polzunovsky Bulletin, no. 1, pp. 43-45, 2008.

S. R. Seydametov, N. K. Tursunov, and S. P. Alimukhamedov, "Development of out-of-furnace steel treatment technology for the manufacture of railroad transport parts," AIP Conference Proceedings, vol. 3045, no. 1, Mar. 2024, Art. no. 060022.

T. Urazbayev, N. Tursunov, and T. Tursunov, "Steel modification modes for improving the cast parts quality of the rolling stock couplers," AIP Conference Proceedings, vol. 3045, no. 1, Mar. 2024, Art. no. 060015.

N. K. Tursunov, A. E. Semin, and E. A. Sanokulov, "Study of dephosphoration and desulphurization processes in the smelting of 20GL steel in the induction crucible furnace with consequent ladle treatment using rare earth metals," Chernye Metally, vol. 1, pp. 33–40, 2017.

A. V. Chaikin, V. A. Chaikin, A. D. Kasimgazinov, and P. O. Bykov, "New material for diffusion deoxidation in a complex steel processing unit," Ferrous Metals, no. 9, pp. 6-11, 2018.

A. V. Chaikin, V. A. Chaikin, V. V. Kolpakov, and K. N. Vdovin, "Introduction of innovations in steel smelting for critical castings of freight car bogies in order to increase their operational reliability," Ferrous Metals, no. 9, pp. 9-13, 2021.

F. Boursas, R. Boufarh, and B. Maghaghi, "The Influence of Slenderness in Steel and Composite Columns under Fire Conditions," Engineering, Technology & Applied Science Research, vol. 13, no. 1, pp. 10145–10150, Feb. 2023.

P. O. Bykov, M. Zh. Tussupbekova, and D. R. Absolyamova, "Research of the Process of Production of Steel Square Continuous Billets for Rolling Balls of Large Diameter," Defect and Diffusion Forum, vol. 410, pp. 330–335, Aug. 2021.

Downloads

How to Cite

[1]
Chaikin, A.V., Chaikin, V.A., Bykov, P.O. and Kuandykov, A.B. 2025. Improvement of the Quality Group of Critical Railway Castings from 110G13L Steel. Engineering, Technology & Applied Science Research. 15, 3 (Jun. 2025), 23111–23116. DOI:https://doi.org/10.48084/etasr.9705.

Metrics

Abstract Views: 19
PDF Downloads: 21

Metrics Information

License

Copyright (c) 2025 Andrey V. Chaikin, Vladimir A. Chaikin, Petr O. Bykov, Almaz B. Kuandykov

Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

Authors who publish with this journal agree to the following terms:

- Authors retain the copyright and grant the journal the right of first publication with the work simultaneously licensed under a Creative Commons Attribution License that allows others to share the work with an acknowledgement of the work's authorship and initial publication in this journal.

- Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgement of its initial publication in this journal.

- Authors are permitted and encouraged to post their work online (e.g., in institutional repositories or on their website) after its publication in ETASR with an acknowledgement of its initial publication in this journal.