Torque Measurement System Design for Step Motor 23HS30-3004S
Received: 2 October 2024 | Revised: 4 November 2024 | Accepted: 9 November 2024 | Online: 23 November 2024
Corresponding author: Tran Thanh Tung
Abstract
This article describes the methodology employed in the development of a prototype system designed for torque measurement. The system consists of two components. Α rotating component, the transmitter, and a fixed component, the receiver. The torque data, obtained from a strain gauge bridge, are processed and transmitted to the receiver through a transformer-operated device. Rotary transformers are deployed to supply power to electronics that are mounted on shafts. This ensures continuous and stable data transmission without requiring physical connections. Additionally, the accuracy of the design model is verified through design equations and simulation results, reinforcing the system’s feasibility and reliability for real-world applications.
Keywords:
prototype, torque measurement, design, simulationDownloads
References
"Nema 23 Bipolar 1.8deg 1.89Nm(267.65oz.in) 3A 57x57x76mm 4 Wires - 23HS30-3004S | StepperOnline." https://www.omc-stepperonline.com/nema-23-bipolar-1-8deg-1-9nm-269oz-in-3a-3-36v-57x57x76mm-4-wires-23hs30-3004s.
"Big Torque Dewo 57hs76-3004 Nema23 Stepping Motor Nema 23 Stepper Motor - Buy Stepper Motor,Nema 23,Cnc Nema23 Stepping Motor Nema 23 Stepper Motor Nema 23 High Torque Product on Alibaba.com," www.alibaba.com. https://www.alibaba.com/product-detail/Big-torque-DEWO-57HS76-3004-nema23_60530577451.html.
M. Hojati and A. Baktash, "Hybrid stepper motor with two rows of teeth on a cup-shaped rotor and a two-part stator," Precision Engineering, vol. 73, pp. 228–233, Jan. 2022.
Z. Xu, C. Huang, H. Wang, D.-H. Lee, and F. Zhang, "Mathematical model of stepped rotor type 12/14 bearingless switched reluctance motor based on maxwell stress method," Energy Reports, vol. 9, pp. 556–566, Sep. 2023.
M. Hojati and A. Baktash, "Design and fabrication of a new hybrid stepper motor with significant improvements in torque density," Engineering Science and Technology, an International Journal, vol. 24, no. 5, pp. 1116–1122, Oct. 2021.
S. Comari et al., "Mobile cobots for autonomous raw-material feeding of automatic packaging machines," Journal of Manufacturing Systems, vol. 64, pp. 211–224, Jul. 2022.
S. Arunkumar, K. Suganeswaran, N. Nithyavathy, and V. K. Gobinath, "Semi-automatic cloth bag making machine," Materials Today: Proceedings, vol. 33, pp. 3454–3457, Jan. 2020.
T. Vu Minh, V. Cong Thiet, and T. Thanh Tung, "Design of an automated plastic bag packaging machine," Acta Tecnología, vol. 9, no. 1, pp. 35–38, Mar. 2023.
F. Wang, Y. Ding, W. Xie, and D. Yang, "Design and experimental study of a separating machine for seed and peel of camellia oleifera fruit," IFAC-PapersOnLine, vol. 52, no. 30, pp. 87–91, Jan. 2019.
T. V. Minh and T. T. Tung, "A Prototype of Automated Chayote Peeling Machine," ANNUAL JOURNAL OF TECHNICAL UNIVERSITY OF VARNA, BULGARIA, vol. 6, no. 2, pp. 83–93, Dec. 2022.
V. M. Tran and T. T. Tran, "Design and Fabrication of Apple Peeling Machine," International Journal of Mechanical and Production Engineering Research and Development (IJMPERD), vol. 10, no. 3, pp. 16495–16502, Jan. 2020.
H. K. Dave, M. D. Chanpura, S. J. Kathrotiya, D. D. Patolia, D. D. Dodiya, and P. S. Kharva, "Design, Development and Control of SCARA for Manufacturing Processes," in Recent Advances in Manufacturing Modelling and Optimization, Singapore, 2022, pp. 551–567.
T. T. Tung, N. Van Tinh, D. T. Phuong Thao, and T. V. Minh, "Development of a prototype 6 degree of freedom robot arm," Results in Engineering, vol. 18, Jun. 2023, Art. no. 101049.
S. Zhen, M. Ma, X. Liu, F. Chen, H. Zhao, and Y.-H. Chen, "Model-based robust control design and experimental validation of SCARA robot system with uncertainty," Journal of Vibration and Control, vol. 29, no. 1–2, pp. 91–104, Jan. 2023.
T. T. Tung, N. X. Quynh, and T. V. Minh, "A prototype of auto badminton training robot," Results in Engineering, vol. 13, Mar. 2022, Art. no. 100344.
C. Urrea, J. Cortés, J. Pascal, C. Urrea, J. Cortés, and J. Pascal, "Design, construction and control of a SCARA manipulator with 6 degrees of freedom," Journal of applied research and technology, vol. 14, no. 6, pp. 396–404, Dec. 2016.
T. T. Tung, N. X. Quynh, and T. V. Minh, "Development and Implementation of a Mini CNC Milling Machine," Acta Marisiensis. Seria Technologica, vol. 18, no. 2, pp. 24–28, Dec. 2021.
P. Elmiawan, D. Dharmanto, A. S.w, M. F. M, and A. R, "Akurasi Mesin Cnc Router Low Budget Berbasis Mach 3," ROTOR, vol. 15, no. 2, pp. 70–75, Nov. 2022.
J. Veeramony and M. N. O. Zahid, "A Customizable Controller for 3 Axis Modular CNC Machine," Journal of Modern Manufacturing Systems and Technology, vol. 6, no. 2, pp. 55–62, Sep. 2022.
Y. Zhang, L. Wernicke, W. Wulff, A. Bleicher, and T. Schauer, "Design and validation of a dual-functional damper based on a stepper motor for energy harvesting and vibration control," Mechanical Systems and Signal Processing, vol. 200, Oct. 2023, Art. no. 110568.
Y. Lv, C. Xu, H. Guo, and Y. Liu, "Research on Sliding Mode Control of Two-phase Hybrid Stepper Motor Based on New PI Current Algorithm," Journal of Physics: Conference Series, vol. 1449, no. 1, Jan. 2020, Art. no. 012043.
Z. Xu, Q. Yu, Y. Zhang, D.-H. Lee, and F. Zhang, "Optimization design of stepped rotor type bearingless switched reluctance motor," Energy Reports, vol. 9, pp. 604–612, Sep. 2023.
G. S. Gupta, P. R. Tripathi, S. Kumar, S. Ghosh, and R. K. Sinha, "Prototype design for bidirectional control of stepper motor using features of brain signals and soft computing tools," Biomedical Signal Processing and Control, vol. 71, Jan. 2022, Art. no. 103245.
A. V. Churkin, Yu. V. Ganziy, and V. B. Dementev, "Stepper motor control system based on the ZET 7160-s module and the ZETLAB SCADA system," Procedia Structural Integrity, vol. 32, pp. 277–283, Jan. 2021.
J. A. Borja, I. Alvarado, and D. M. de la Peña, "Low cost two-wheels self-balancing robot for control education powered by stepper motors," IFAC-PapersOnLine, vol. 53, no. 2, pp. 17518–17523, Jan. 2020.
V.-T. Nguyen and T. T. Tung, "Design and Development of a Wheelchair Prototype," Engineering, Technology & Applied Science Research, vol. 14, no. 2, pp. 13376–13379, Apr. 2024.
P. Ubare and D. N. Sonawane, "Performance Assessment of the BLDC Motor in EV Drives using Nonlinear Model Predictive Control," Engineering, Technology & Applied Science Research, vol. 12, no. 4, pp. 8901–8909, Aug. 2022.
T. T. Tung, T. M. Tan, and T. V. Minh, "A Laser Cutting Machine Prototype," Engineering, Technology & Applied Science Research, vol. 14, no. 1, pp. 12944–12949, Feb. 2024.
Downloads
How to Cite
License
Copyright (c) 2024 Tran Vu Minh, Nguyen Thi Anh, Tran Thanh Tung
This work is licensed under a Creative Commons Attribution 4.0 International License.
Authors who publish with this journal agree to the following terms:
- Authors retain the copyright and grant the journal the right of first publication with the work simultaneously licensed under a Creative Commons Attribution License that allows others to share the work with an acknowledgement of the work's authorship and initial publication in this journal.
- Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgement of its initial publication in this journal.
- Authors are permitted and encouraged to post their work online (e.g., in institutional repositories or on their website) after its publication in ETASR with an acknowledgement of its initial publication in this journal.
