Magnesium AZ63 Alloy Protective Coatings by Plasma Electrolytic Oxidation in Mixed Aqueous Electrolytes

Authors

  • Ion Patrascu Doctoral School Materials Science and Engineering, National University of Science and Technology POLITEHNICA Bucharest, Romania
  • Aurelian Denis Negrea Regional Center of Research & Development for Materials, Processes and Innovative Products Dedicated to the Automotive Industry (CRCD-AUTO), National University of Science and Technology POLITEHNICA Bucharest, Romania
  • Viorel Malinovschi Department of Environmental Engineering and Applied Sciences, National University of Science and Technology POLITEHNICA Bucharest, Romania
  • Cristian Petrica Lungu National Institute for Laser, Plasma and Radiation Physics, Romania
  • Ramona Cimpoesu Faculty of Science and Material Engineering, "Gheorghe Asachi" Technical University of Iasi, Romania
  • Marian Catalin Ducu Faculty of Mechanics and Technology, National University of Science and Technology POLITEHNICA Bucharest, Romania
  • Adriana-Gabriela Schiopu Faculty of Mechanics and Technology, National University of Science and Technology POLITEHNICA Bucharest, Romania
  • Sorin Georgian Moga Regional Center of Research & Development for Materials, Processes and Innovative Products Dedicated to the Automotive Industry (CRCD-AUTO), National University of Science and Technology POLITEHNICA Bucharest, Romania
Volume: 14 | Issue: 3 | Pages: 14248-14256 | June 2024 | https://doi.org/10.48084/etasr.7303

Abstract

Ceramic protective coatings, primarily composed of spinel (MgAl2O4), magnesia (MgO), and trimagnesium phosphate (Mg3(PO4)2), were produced on magnesium AZ63 alloy through Plasma Electrolytic Oxidation (PEO) in mixed sodium phosphate/aluminate electrolytes with varying aluminate concentrations and constant processing time. The morpho-structural and compositional characteristics of the coatings were studied using X-ray diffraction, scanning electron microscopy, and energy-dispersive X-ray spectroscopy. Their functional mechanical and anti-corrosive properties were assessed through tribological testing, electrochemical impedance spectroscopy, and potentiodynamic bias tests. The findings indicated that the samples processed through PEO exhibited significantly enhanced properties compared to the AZ63 magnesium alloy. The best tribological properties were observed for the lowest aluminate concentration. Optimum corrosion resistance properties were obtained for coatings produced in a mixed electrolyte of 10 g/L sodium phosphate and 20 g/L sodium aluminate.

Keywords:

plasma electrolytic oxidation, magnesium alloy, mixed electrolyte, tribological properties, anti-corrosive properties

Downloads

Download data is not yet available.

References

P. Fernández-López, S. A. Alves, J. T. San-Jose, E. Gutierrez-Berasategui, and R. Bayón, "Plasma Electrolytic Oxidation (PEO) as a Promising Technology for the Development of High-Performance Coatings on Cast Al-Si Alloys: A Review," Coatings, vol. 14, no. 2, 2024.

I. Patrascu, M. C. Ducu, A. D. Negrea, S. G. Moga, and A. G. Plaiasu, "Overview on plasma electrolytic oxidation of magnesium alloys for medical and engineering applications," IOP Conference Series: Materials Science and Engineering, vol. 1251, no. 1, Apr. 2022, Art. no. 012001.

M. M. Dicu, M. Abrudeanu, S. Moga, D. Negrea, V. Andrei, and C. Ducu, "Preparation of ceramic coatings on titanium formed by micro-arc oxidation method for biomedical application," Journal of Optoelectronics and Advanced Materials, vol. 14, pp. 125–130, Feb. 2012.

Z. Le, Z. Liu, X. He, Y. Cheng, P. Hu, and Y. Cheng, "Influence of Cathodic Polarization on Plasma Electrolytic Oxidation of Magnesium and AZ31 and AZ91 Magnesium Alloys," Coatings, vol. 13, no. 10, 2023.

R. Cai, C. Zhao, and X. Nie, "Effect of plasma electrolytic oxidation process on surface characteristics and tribological behavior," Surface and Coatings Technology, vol. 375, pp. 824–832, Oct. 2019.

Q. Huang et al., "Corrosion-resistant plasma electrolytic oxidation coating modified by Zinc phosphate and self-healing mechanism in the salt-spray environment," Surface and Coatings Technology, vol. 384, Feb. 2020, Art. no. 125321.

C. Bertuccioli, A. Garzoni, C. Martini, A. Morri, and G. Rondelli, "Plasma Electrolytic Oxidation (PEO) Layers from Silicate/Phosphate Baths on Ti-6Al-4V for Biomedical Components: Influence of Deposition Conditions and Surface Finishing on Dry Sliding Behaviour," Coatings, vol. 9, no. 10, 2019.

L. Xu, X. Liu, K. Sun, R. Fu, and G. Wang, "Corrosion Behavior in Magnesium-Based Alloys for Biomedical Applications," Materials, vol. 15, no. 7, 2022.

E. R. I. Mahmoud and H. F. El-Labban, "Microstructure and Wear Behavior of TiC Coating Deposited on Spheroidized Graphite Cast Iron Using Laser Surfacing," Engineering, Technology & Applied Science Research, vol. 4, no. 5, pp. 696–701, Oct. 2014.

G. Elmansouri, I. H. Kara, H. Ahlatci, and Y. Turen, "The Immersion Corrosion Resistance of Shot Peening and MAO Applied on AZ31−0.5% La Sheets," Engineering, Technology & Applied Science Research, vol. 10, no. 1, pp. 5201–5204, Feb. 2020.

K. Touileb, R. Djoudjou, and A. Ouis, "Effect of Viscosity on the GTA Welds Bead Penetration in Relation with Surface Tension Elements," Engineering, Technology & Applied Science Research, vol. 6, no. 2, pp. 952–955, Apr. 2016.

G. Barati Darband, M. Aliofkhazraei, P. Hamghalam, and N. Valizade, "Plasma electrolytic oxidation of magnesium and its alloys: Mechanism, properties and applications," Journal of Magnesium and Alloys, vol. 5, no. 1, pp. 74–132, Mar. 2017.

S. G. Moga et al., "The Influence of Processing Time on Morphology, Structure and Functional Properties of PEO Coatings on AZ63 Magnesium Alloy," Applied Sciences, vol. 12, no. 24, 2022.

S. Moga et al., "Mechanical and corrosion-resistant coatings prepared on AZ63 Mg alloy by plasma electrolytic oxidation," Surface and Coatings Technology, vol. 462, Jun. 2023, Art. no. 129464.

J. Liang et al., "Effects of NaAlO2 on structure and corrosion resistance of microarc oxidation coatings formed on AM60B magnesium alloy in phosphate–KOH electrolyte," Surface and Coatings Technology, vol. 199, no. 2, pp. 121–126, Sep. 2005.

S. P. Sah, Y. Aoki, and H. Habazaki, "Influence of Phosphate Concentration on Plasma Electrolytic Oxidation of AZ80 Magnesium Alloy in Alkaline Aluminate Solution," Materials Transactions, vol. 51, no. 1, pp. 94–102, 2010.

P. Xie et al., "Effect of low concentration electrolytes on the formation and corrosion resistance of PEO coatings on AM50 magnesium alloy," Journal of Magnesium and Alloys, Jan. 2024.

V. Malinovschi et al., "Improvement of Mechanical and Corrosion Properties of Commercially Pure Titanium Using Alumina PEO Coatings," Coatings, vol. 12, no. 1, 2022.

F. Wei, W. Zhang, T. Zhang, and F. Wang, "Effect of variations of Al content on microstructure and corrosion resistance of PEO coatings on MgAl alloys," Journal of Alloys and Compounds, vol. 690, pp. 195–205, Jan. 2017.

J. F. Archard, "Contact and Rubbing of Flat Surfaces," Journal of Applied Physics, vol. 24, no. 8, pp. 981–988, Aug. 1953.

X. Li, X. Liu, and B. L. Luan, "Corrosion and wear properties of PEO coatings formed on AM60B alloy in NaAlO2 electrolytes," Applied Surface Science, vol. 257, no. 21, pp. 9135–9141, Aug. 2011.

Y. Ma, X. Nie, D. O. Northwood, and H. Hu, "Systematic study of the electrolytic plasma oxidation process on a Mg alloy for corrosion protection," Thin Solid Films, vol. 494, no. 1, pp. 296–301, Jan. 2006.

M. G. Zaharia, S. Stanciu, R. Cimpoesu, I. Ionita, and N. Cimpoesu, "Preliminary results on effect of H2S on P265GH commercial material for natural gases and petroleum transportation," Applied Surface Science, vol. 438, pp. 20–32, Apr. 2018.

J. Izquierdo, G. Bolat, N. Cimpoesu, L. C. Trinca, D. Mareci, and R. M. Souto, "Electrochemical characterization of pulsed layer deposited hydroxyapatite-zirconia layers on Ti-21Nb-15Ta-6Zr alloy for biomedical application," Applied Surface Science, vol. 385, pp. 368–378, Nov. 2016.

J. Li, Q. Jiang, H. Sun, and Y. Li, "Effect of heat treatment on corrosion behavior of AZ63 magnesium alloy in 3.5 wt.% sodium chloride solution," Corrosion Science, vol. 111, pp. 288–301, Oct. 2016.

Downloads

How to Cite

[1]
I. Patrascu, “Magnesium AZ63 Alloy Protective Coatings by Plasma Electrolytic Oxidation in Mixed Aqueous Electrolytes”, Eng. Technol. Appl. Sci. Res., vol. 14, no. 3, pp. 14248–14256, Jun. 2024.

Metrics

Abstract Views: 199
PDF Downloads: 137

Metrics Information

Most read articles by the same author(s)