A Theoretical-Experimental Study of the Influence of FDM Parameters on PLA Spur Gear Stiffness

Authors

  • D. G. Zisopol Mechanical Engineering Department, Petroleum – Gas University, Romania
  • D. V. Iacob Production Department, Marelli, Romania
  • A. I. Portoaca Mechanical Engineering Department, Petroleum – Gas University, Romania
Volume: 12 | Issue: 5 | Pages: 9329-9335 | October 2022 | https://doi.org/10.48084/etasr.5183

Abstract

This paper studies the influence of FDM (Fused Depositing Modeling) parameters on gear stiffness made of Polylactic Acid (PLA). 3D printing parameters must be optimized because they influence the physical, mechanical, and quality characteristics of the additive manufactured part along with its functionality. The objective of this research is to optimize FDM parameters in order to obtain the highest stiffness. In this context, we used Finite Element Analysis (FEA) and we made experimental tests to validate its results. The experimental tests are divided into two categories, gears with the same parameters and gears with the same layer height and variable filling percentage. The average results of gear stiffness with the same parameters are 8.18% highest than the average results of gear stiffness with the same layer height and variable filling percentages.

Keywords:

3D printing, FDM parameters, stiffness, spur gears, FEA

Downloads

Download data is not yet available.

References

D. G. Zisopol, I. Nae, A. I. Portoaca, and I. Ramadan, "A Theoretical and Experimental Research on the Influence of FDM Parameters on Tensile Strength and Hardness of Parts Made of Polylactic Acid," Engineering, Technology & Applied Science Research, vol. 11, no. 4, pp. 7458–7463, Aug. 2021. DOI: https://doi.org/10.48084/etasr.4311

D. G. Zisopol, I. Nae, A. I. Portoaca, and I. Ramadan, "A Statistical Approach of the Flexural Strength of PLA and ABS 3D Printed Parts," Engineering, Technology & Applied Science Research, vol. 12, no. 2, pp. 8248–8252, Apr. 2022. DOI: https://doi.org/10.48084/etasr.4739

A. Portoaca, I. Nae, D. Zisopol, and I. Ramadan, "Studies on the influence of FFF parameters on the tensile properties of samples made of ABS," Iasi, Romania, Oct. 2021. DOI: https://doi.org/10.1088/1757-899X/1235/1/012008

D. G. Zisopol, A. I. Portoaca, I. Nae, and I. Ramadan, "A Comparative Analysis of the Mechanical Properties of Annealed PLA," Engineering, Technology & Applied Science Research, vol. 12, no. 4, pp. 8978–8981, Aug. 2022. DOI: https://doi.org/10.48084/etasr.5123

H.-J. Dennig, L. Zumofen, and A. Kirchheim, "Feasibility Investigation of Gears Manufactured by Fused Filament Fabrication," in Industrializing Additive Manufacturing, Cham, 2021, pp. 304–320. DOI: https://doi.org/10.1007/978-3-030-54334-1_22

J. C. Camargo, Á. R. Machado, E. C. Almeida, and E. F. M. S. Silva, "Mechanical properties of PLA-graphene filament for FDM 3D printing," The International Journal of Advanced Manufacturing Technology, vol. 103, no. 5, pp. 2423–2443, Aug. 2019. DOI: https://doi.org/10.1007/s00170-019-03532-5

O. Luzanin, D. Movrin, and M. Plancak, "Effect of layer thickness, deposition angle, and infill on maximum flexural force in FDM-built specimens," Journal for Technology of Plasticity, vol. 39, Jan. 2014.

M. Sharma, V. Sharma, and P. Kala, "Optimization of process variables to improve the mechanical properties of FDM structures," Journal of Physics: Conference Series, vol. 1240, Apr. 2019, Art. no. 012061. DOI: https://doi.org/10.1088/1742-6596/1240/1/012061

O. A. Mohamed, S. H. Masood, and J. L. Bhowmik, "Optimization of fused deposition modeling process parameters: a review of current research and future prospects," Advances in Manufacturing, vol. 3, no. 1, pp. 42–53, Mar. 2015. DOI: https://doi.org/10.1007/s40436-014-0097-7

"Angus Deveson is creating 3D Printing Videos," Patreon. https://www.patreon.com/makersmuse.

Downloads

How to Cite

[1]
D. G. Zisopol, D. V. Iacob, and A. I. Portoaca, “A Theoretical-Experimental Study of the Influence of FDM Parameters on PLA Spur Gear Stiffness”, Eng. Technol. Appl. Sci. Res., vol. 12, no. 5, pp. 9329–9335, Oct. 2022.

Metrics

Abstract Views: 1295
PDF Downloads: 529

Metrics Information

Most read articles by the same author(s)