Three-Wire Configuration for Resistive Sensor Measurement Using the Analog-to-Digital Converters of Microcontrollers

Authors

  • Apinan Aurasopon Faculty of Engineering, Mahasarakham University, Mahasakham, Thailand
  • Jirapong Jittakort Department of Electrical Engineering, Faculty of Technical Education, Rajamangala University of Technology, Thanyaburi, Pathum Thani, Thailand
Volume: 15 | Issue: 6 | Pages: 29985-29991 | December 2025 | https://doi.org/10.48084/etasr.14549

Abstract

This paper presents a simple and effective three-wire configuration for accurate resistive sensor measurement using the Analog-to-Digital Converters (ADCs) of microcontrollers. The proposed method compensates for lead-wire resistance, a major source of error in long-wire sensor installations, without requiring additional analog circuitry or complex signal conditioning. The configuration is based on the Anderson current loop and exploits the internal resistances of microcontroller I/O pins to stabilize the current path. It uses a single ADC with four channels and two digital output pins to control the supply path of the measurement circuit. This architecture simplifies circuit design, reduces component count, and lowers system cost and power consumption. Experimental validation with resistances in the Resistance Temperature Detector (RTD) 1000 range (500–3,500 Ω) confirms high measurement accuracy, achieving a maximum uncertainty of 0.16%. The method is well-suited for practical, low-power, and cost-sensitive resistive sensing applications in embedded and Internet of Things (IoT)-based temperature monitoring systems.

Keywords:

three-wire configuration, resistive sensor measurement, Analog-to-Digital Converters (ADCs), microcontrollers, lead wire compensation, RTD1000, Anderson current loop, uncertainty error, Internet of Things (IoT) applications, embedded systems

Downloads

Download data is not yet available.

References

R. Pallás-Areny and J. G. Webster, Sensors and Signal Conditioning, 2nd ed. Hoboken, NJ, USA: John Wiley & Sons, 2012.

"Understanding RTDs." TE connectivity, 2016, [Online]. Available: https://www.te.com/content/dam/te-com/documents/sensors/global/te-sensor-solutions-applicationnote-understanding-RTDs.pdf.

Keithley Instruments, "Overview of two-wire and four-wire (Kelvin) resistance measurements, " Application Note 3176, Cleveland, OH, USA, May 2012. [Online]. Available: http://www.tek.com/sites/tek.com/files/media/document/resources/2110_2Wire4WireKelvinResistanceAppNote.pdf.

P. R. Nagarajan, B. George, and V. J. Kumar, "Improved Single-Element Resistive Sensor-to-Microcontroller Interface," IEEE Transactions on Instrumentation and Measurement, vol. 66, no. 10, pp. 2736–2744, Oct. 2017. DOI: https://doi.org/10.1109/TIM.2017.2712918

F. Reverter, A. Chandrika Sreekantan, and B. George, "Circuits for the Measurement of Remote Resistive Sensors: A Review," IEEE Transactions on Instrumentation and Measurement, vol. 74, pp. 1–13, 2025. DOI: https://doi.org/10.1109/TIM.2025.3542136

K. Elangovan, A. Antony, and A. Chandrika Sreekantan, "Simplified Digitizing Interface-Architectures for Three-Wire Connected Resistive Sensors: Design and Comprehensive Evaluation," IEEE Transactions on Instrumentation and Measurement, vol. 71, pp. 1–9, 2022. DOI: https://doi.org/10.1109/TIM.2021.3136176

E. K and A. Chandrika Sreekantan, "An Efficient Digital Readout for Four-Lead Resistance Thermometers," IEEE Sensors Letters, vol. 7, no. 12, pp. 1–4, Dec. 2023. DOI: https://doi.org/10.1109/LSENS.2023.3330115

K. Elangovan, "A Novel Triple-Slope-Based Digital Measurement Platform for Three-Wire Connected Resistive Sensors," IEEE Transactions on Instrumentation and Measurement, vol. 73, pp. 1–3, 2024. DOI: https://doi.org/10.1109/TIM.2024.3411132

S. K. Sen, T. K. Pan, and P. Ghosal, "An improved lead wire compensation technique for conventional four wire resistance temperature detectors (RTDs)," Measurement, vol. 44, no. 5, pp. 842–846, Jun. 2011. DOI: https://doi.org/10.1016/j.measurement.2011.01.019

T. Mathew, K. Elangovan, and A. C. Sreekantan, "Accurate Interface Schemes for Resistance Thermometers With Lead Resistance Compensation," IEEE Transactions on Instrumentation and Measurement, vol. 72, pp. 1–4, 2023. DOI: https://doi.org/10.1109/TIM.2023.3291739

F. Reverter, "Two Proposals of a Simple Analog Conditioning Circuit for Remote Resistive Sensors with a Three-Wire Connection," Sensors, vol. 24, no. 2, Jan. 2024, Art. no. 422. DOI: https://doi.org/10.3390/s24020422

F. Reverter, "A Microcontroller-Based Interface Circuit for Three-Wire Connected Resistive Sensors," IEEE Transactions on Instrumentation and Measurement, vol. 71, pp. 1–4, 2022. DOI: https://doi.org/10.1109/TIM.2022.3219492

F. Reverter, "A direct approach for interfacing four-wire resistive sensors to microcontrollers," Measurement Science and Technology, vol. 34, no. 3, Dec. 2022, Art. no. 037001. DOI: https://doi.org/10.1088/1361-6501/aca425

F. Reverter, M. Gasulla, and R. Pallas-Areny, "Analysis of Power-Supply Interference Effects on Direct Sensor-to-Microcontroller Interfaces," IEEE Transactions on Instrumentation and Measurement, vol. 56, no. 1, pp. 171–177, Feb. 2007. DOI: https://doi.org/10.1109/TIM.2006.887401

Z. Czaja, "Simple Measurement Method for Resistive Sensors Based on ADCs of Microcontrollers," IEEE Sensors Journal, vol. 24, no. 3, pp. 2996–3003, Feb. 2024. DOI: https://doi.org/10.1109/JSEN.2023.3341214

S. M. A. Ghaly, "LabVIEW Based Implementation of Resistive Temperature Detector Linearization Techniques," Engineering, Technology & Applied Science Research, vol. 9, no. 4, pp. 4530–4533, Aug. 2019. DOI: https://doi.org/10.48084/etasr.2894

W. Khamsen, A. Aurasopon, and C. Takeang, "Simplified Three-Wire and Four-Wire Interface for Resistive Sensor Measurement Using Microcontroller ADCs," IEEE Transactions on Instrumentation and Measurement, vol. 74, pp. 1–10, 2025. DOI: https://doi.org/10.1109/TIM.2025.3578689

"ATmega640/V-1280/V-1281/V-2560/V-2561/V, 8-bit Microcontroller with 16/32/64KB In-System Programmable Flash (Datasheet)." Microchip, [Online]. Available: https://ww1.microchip.com/downloads/en/devicedoc/atmega640-1280-1281-2560-2561-datasheet-ds40002211a.pdf.

"Wire Gauge Table." Calmont Wire & Cable, [Online]. Available: https://www.calmont.com/wp-content/uploads/calmont-eng-wire-gauge.pdf.

"Industrial platinum resistance thermometers and platinum temperature sensors." Geneva, Switzerland, Jan. 2022, 2025. [Online]. Available: https://cdn.standards.iteh.ai/samples/102478/eb22a33147f842f7a71ab9db245d92ba/IEC-60751-2022.pdf.

Downloads

How to Cite

[1]
A. Aurasopon and J. Jittakort, “Three-Wire Configuration for Resistive Sensor Measurement Using the Analog-to-Digital Converters of Microcontrollers”, Eng. Technol. Appl. Sci. Res., vol. 15, no. 6, pp. 29985–29991, Dec. 2025.

Metrics

Abstract Views: 211
PDF Downloads: 207

Metrics Information