Workability of Sustainable Cement Sand Mortar Made with Waste Fine Aggregates
Received: 27 July 2025 | Revised: 15 August 2025 | Accepted: 26 August 2025 | Online: 8 October 2025
Corresponding author: Preeda Chaimahawan
Abstract
This study investigates the application of the Circular Economy (CE) principles in cement–sand mortar by partially replacing natural fine aggregates with recycled materials. The aim is to promote sustainable construction practices while reducing ther environmental impacts associated with sand mining and waste disposal. Three types of recycled aggregates were evaluated: Recycled Concrete Aggregate (RCA), Crushed Brick (CB) aggregates (CBA, CBB, CBC, CBD), and crumb Rubber Aggregates (RB10, RB20, RB40). Each replaced 15% of the sand content by mass for the mineral wastes and by volume for the rubber, across three water-to-cement (w/c) ratios: 0.4, 0.5, and 0.6. The workability was assessed using the flow test as illustrated in [17]. The results revealed that the mortars with RCA and brick aggregates exhibited low workability at lower w/c ratios due to the high water absorption and the rough particle textures of the aggregates. In contrast, Rubberized Mortars (RB) showed excellent flowability across all ratios, attributed to rubber’s non-absorptive nature. Increasing the w/c ratio improved the flow in all mixes, though the rubber aggregates consistently outperformed others. The findings highlight the feasibility of using recycled waste materials, particularly rubber, to produce workable, eco-friendly mortars, supporting the shift toward a more sustainable construction industry.
Keywords:
circular economy, recycled aggregates, cement–sand mortar, workability, sustainable constructionDownloads
References
J. Kirchherr, D. Reike, and M. Hekkert, "Conceptualizing the circular economy: An analysis of 114 definitions," Resources, Conservation and Recycling, vol. 127, pp. 221–232, Dec. 2017. DOI: https://doi.org/10.1016/j.resconrec.2017.09.005
S. A. Mangi, D. A. Mangnejo, H. Karira, Z. Hussain, T. A. Rind, and M. H. W. Ibrahim, "Strength Performance of Mortar Prepared with SCBA and RHA as Supplementary Cementitious Materials at Elevated Temperatures," Engineering, Technology & Applied Science Research, vol. 14, no. 5, pp. 16193–16197, Oct. 2024. DOI: https://doi.org/10.48084/etasr.7420
M. Menegaki and D. Damigos, "A review on current situation and challenges of construction and demolition waste management," Current Opinion in Green and Sustainable Chemistry, vol. 13, pp. 8–15, Oct. 2018. DOI: https://doi.org/10.1016/j.cogsc.2018.02.010
N. A. Memon, A. H. Larik, M. A. Bhutto, N. A. Lakho, M. A. Memon, and A. N. Memon, "Effect of Prepackaged Polymer on Compressive, Tensile and Flexural Strength of Mortar," Engineering, Technology & Applied Science Research, vol. 8, no. 3, pp. 3044–3047, Jun. 2018. DOI: https://doi.org/10.48084/etasr.2039
R. Vandhiyan, T. J. Vijay, and M. K. M., "Effect of Fine Aggregate Properties on Cement Mortar Strength," Materials Today: Proceedings, vol. 37, pp. 2019–2026, Jan. 2021. DOI: https://doi.org/10.1016/j.matpr.2020.07.498
M. N. Akhtar, K. A. Bani-Hani, D. A. H. Malkawi, and O. Albatayneh, "Suitability of sustainable sand for concrete manufacturing - A complete review of recycled and desert sand substitution," Results in Engineering, vol. 23, Sep. 2024, Art. no. 102478. DOI: https://doi.org/10.1016/j.rineng.2024.102478
E. S. Rentier and L. H. Cammeraat, "The environmental impacts of river sand mining," Science of The Total Environment, vol. 838, Sep. 2022, Art. no. 155877. DOI: https://doi.org/10.1016/j.scitotenv.2022.155877
O. M. G. Al-Kerttani, N. Hilal, S. M. Hama, N. H. Sor, Q. S. Banyhussan, and T. A. Tawfik, "Durability and hardened characteristics of cement mortar incorporating waste plastic and Polypropylene exposed to MgSO4 attack," Results in Engineering, vol. 24, Dec. 2024, Art. no. 103310. DOI: https://doi.org/10.1016/j.rineng.2024.103310
L. Li, W. Liu, Q. Zeng, and C. Zhou, "Sustainable reuse of household ceramic wastes as a substitute of cement and natural sand in construction materials: Mechanical, transport, and microstructural properties," Case Studies in Construction Materials, vol. 22, Jul. 2025, Art. no. e04708. DOI: https://doi.org/10.1016/j.cscm.2025.e04708
H. Beniddar, A. El Machi, F.-E. El Abbassi, Y. Taha, M. Benzaazoua, and R. Hakkou, "Sustainable utilization of phosphate mine waste rocks as sand substitutes in cement mortar production," Construction and Building Materials, vol. 438, Aug. 2024, Art. no. 136949. DOI: https://doi.org/10.1016/j.conbuildmat.2024.136949
P. O. Awoyera, A. D. Akinrinade, A. G. de Sousa Galdino, F. Althoey, M. S. Kirgiz, and B. A. Tayeh, "Thermal insulation and mechanical characteristics of cement mortar reinforced with mineral wool and rice straw fibers," Journal of Building Engineering, vol. 53, Aug. 2022, Art. no. 104568. DOI: https://doi.org/10.1016/j.jobe.2022.104568
E. El-Seidy, M. Chougan, Y. A. Al-Noaimat, M. J. Al-Kheetan, and S. H. Ghaffar, "The impact of waste brick and geo-cement aggregates as sand replacement on the mechanical and durability properties of alkali–activated mortar composites," Results in Engineering, vol. 21, Mar. 2024, Art. no. 101797. DOI: https://doi.org/10.1016/j.rineng.2024.101797
Y. Jiang, B. Li, S. Liu, J. He, and A. G. Hernandez, "Role of recycled concrete powder as sand replacement in the properties of cement mortar," Journal of Cleaner Production, vol. 371, Oct. 2022, Art. no. 133424. DOI: https://doi.org/10.1016/j.jclepro.2022.133424
A. Singh et al., "Use of recycled fine aggregates and recycled powders in sustainable recycled concrete," Journal of Building Engineering, vol. 77, Oct. 2023, Art. no. 107370. DOI: https://doi.org/10.1016/j.jobe.2023.107370
Y. W. Choi, D. J. Moon, Y. J. Kim, and M. Lachemi, "Characteristics of mortar and concrete containing fine aggregate manufactured from recycled waste polyethylene terephthalate bottles," Construction and Building Materials, vol. 23, no. 8, pp. 2829–2835, Aug. 2009. DOI: https://doi.org/10.1016/j.conbuildmat.2009.02.036
ASTM C1437-20 Standard Test Method for Flow of Hydraulic Cement Mortar. USA: ASTM International, 2020.
ASTM C230/C230M-20 Standard Specification for Flow Table for Use in Tests of Hydraulic Cement. USA: ASTM International, 2021.
Downloads
How to Cite
License
Copyright (c) 2025 Burachat Chatveera, Ali Ejaz, Gritsada Sua-Iam, Muhammad Adnan Hanif, Chaitanya Krishna Gadagamma, Progress Man Maskey, Qudeer Hussain, Preeda Chaimahawan

This work is licensed under a Creative Commons Attribution 4.0 International License.
Authors who publish with this journal agree to the following terms:
- Authors retain the copyright and grant the journal the right of first publication with the work simultaneously licensed under a Creative Commons Attribution License that allows others to share the work with an acknowledgement of the work's authorship and initial publication in this journal.
- Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgement of its initial publication in this journal.
- Authors are permitted and encouraged to post their work online (e.g., in institutional repositories or on their website) after its publication in ETASR with an acknowledgement of its initial publication in this journal.
