Determining the Best Design Factors of a Two-stage Helical Gearbox with Two Gear Sets in the First Stage to Increase Efficiency and Reduce Volume using the SAW Method

Authors

  • Van Thanh Dinh Electronics and Electrical Department, East Asia University of Technology, Vietnam
  • Duc Binh Vu Thai Nguyen University of Technology, Thai Nguyen, Vietnam
  • Manh Cuong Nguyen Thai Nguyen University of Technology, Thai Nguyen, Vietnam
  • Thi Thu Huong Truong Thai Nguyen University of Technology, Thai Nguyen, Vietnam
  • Quoc Tuan Nguyen Thai Nguyen University of Technology, Thai Nguyen, Vietnam
Volume: 14 | Issue: 6 | Pages: 18616-18622 | December 2024 | https://doi.org/10.48084/etasr.9009

Abstract

This study describes the outcomes of employing the Simple Additive Weighting (SAW) approach to address the Multi-Objective Optimization Problem (MOOP) of a two-stage helical gearbox with two gear sets at the first stage. Its objective is to determine the key design variables that can reduce the volume of the gearbox while simultaneously maximizing its efficiency. For this investigation, three key design parameters were selected, namely the coefficients of the wheel face width of the first and second stages (Xba1 and Xba2), and the gear ratio of the first stage u1. In addition, the SAW technique was deployed to deal with the problem of Multi-Criteria Decision Making (MCDM), while the Method based on the Removal Effects of Criteria (MEREC) was employed to determine the weight criterion for addressing the MOOP. The obtained results are valuable for defining the optimal values for three primary design factors, which are essential for the development of a two-stage helical gearbox with two gear sets at the first stage.

Keywords:

SAW method

Downloads

Download data is not yet available.

References

Kader, M.M., S. Nigam, and G. Grover, A study on mode of failures in spur gears under optimized conditions. Mechanism and machine theory, 1998. 33(6): p. 839-850. DOI: https://doi.org/10.1016/S0094-114X(97)00058-X

Tuan, N.K., et al. A study on determining optimum gear ratios of mechanical driven systems using two-step helical gearbox with first step double gear sets and chain drive. in Advances in Engineering Research and Application: Proceedings of the International Conference on Engineering Research and Applications, ICERA 2019. 2020. Springer. DOI: https://doi.org/10.1007/978-3-030-37497-6_9

Pi, V.N., et al. Calculating optimum gear ratios of a two-stage helical reducer with first stage double gear sets. in IOP Conference Series: Materials Science and Engineering. 2019. IOP Publishing. DOI: https://doi.org/10.1088/1757-899X/542/1/012017

Gologlu, C. and M. Zeyveli, A genetic approach to automate preliminary design of gear drives. Computers & Industrial Engineering, 2009. 57(3): p. 1043-1051. DOI: https://doi.org/10.1016/j.cie.2009.04.006

Pi, V.N., et al. Determining optimum partial transmission ratios of mechanical driven systems using a V-Belt drive and a three-stage helical reducer. in Advances in Material Sciences and Engineering. 2020. Springer. DOI: https://doi.org/10.1007/978-981-13-8297-0_11

Savsani, V., R. Rao, and D. Vakharia, Optimal weight design of a gear train using particle swarm optimization and simulated annealing algorithms. Mechanism and machine theory, 2010. 45(3): p. 531-541. DOI: https://doi.org/10.1016/j.mechmachtheory.2009.10.010

Mendi, F., et al., Optimization of module, shaft diameter and rolling bearing for spur gear through genetic algorithm. Expert Systems with Applications, 2010. 37(12): p. 8058-8064. DOI: https://doi.org/10.1016/j.eswa.2010.05.082

Le, X.-H. and N.-P. Vu, Multi-objective optimization of a two-stage helical gearbox using taguchi method and grey relational analysis. Applied Sciences, 2023. 13(13): p. 7601. DOI: https://doi.org/10.3390/app13137601

Hung, T.Q. and L.A. Tung, Application of Taguchi Technique and Grey Relational Analysis for Multi-Target Optimization of Two Stage Helical Gearboxes. European Journal of Applied Sciences–Vol, 2023. 11(6). DOI: https://doi.org/10.14738/aivp.116.16104

HUY, T.Q., et al., Optimization of a Two-stage Helical Gearbox with Second Stage Double Gear Sets to Reduce Gearbox Mass and Increase Gearbox Efficiency.

Dinh, V.-T., et al., Multi-Objective Optimization of a Two-Stage Helical Gearbox with Second Stage Double Gear-Sets Using TOPSIS Method. Processes, 2024. 12(6): p. 1160. DOI: https://doi.org/10.3390/pr12061160

Khai, D.Q., et al. Determination of Optimum Main Design Parameters of a Two-Stage Helical Gearbox for Minimum Gearbox Cross-Section Area. in International Conference on Engineering Research and Applications. 2022. Springer. DOI: https://doi.org/10.1007/978-3-031-22200-9_37

Dinh, V.-T., et al., Application of a Multi-Criterion Decision-Making Method for Solving the Multi-Objective Optimization of a Two-Stage Helical Gearbox. Machines, 2024. 12(6): p. 365. DOI: https://doi.org/10.3390/machines12060365

Pi, V.N., A new study on the optimal prediction of partial transmission ratios of three-step helical gearboxes with second-step double gear-sets. WSEAS Trans. Appl. Theor. Mech, 2007. 2(11): p. 156-163.

Tuan, N.K., et al. Determining optimal gear ratios of a two-stage helical reducer for getting minimal acreage of cross section. in MATEC Web of Conferences. 2018. EDP Sciences. DOI: https://doi.org/10.1051/matecconf/201821301008

Tran, H.-D., et al., Application of the TOPSIS Method for Multi-Objective Optimization of a Two-Stage Helical Gearbox. Engineering, Technology & Applied Science Research, 2024. 14(4): p. 15454-15463. DOI: https://doi.org/10.48084/etasr.7551

Naser, F.K. and T.A. Khaleel, Optimal Airport Selection for Iraq's Infrastructure Development: A TOPSIS Analysis. Engineering, Technology & Applied Science Research, 2024. 14(4): p. 15570-15574. DOI: https://doi.org/10.48084/etasr.7773

Do, D.T., Assessing the Impact of Criterion Weights on the Ranking of the Top Ten Universities in Vietnam. Engineering, Technology & Applied Science Research, 2024. 14(4). DOI: https://doi.org/10.48084/etasr.7607

Chat, T. and L. Van Uyen, Design and calculation of Mechanical Transmissions Systems, vol. 1. Educational Republishing House, Hanoi, 2007.

Jelaska, D.T., Gears and gear drives. 2012: John Wiley & Sons. DOI: https://doi.org/10.1002/9781118392393

Stević, Ž., et al., Sustainable supplier selection in healthcare industries using a new MCDM method: Measurement of alternatives and ranking according to COmpromise solution (MARCOS). Computers & Industrial Engineering, 2020. 140: p. 106231. DOI: https://doi.org/10.1016/j.cie.2019.106231

Keshavarz-Ghorabaee, M., Assessment of distribution center locations using a multi-expert subjective–objective decision-making approach. Scientific Reports, 2021. 11(1): p. 19461. DOI: https://doi.org/10.1038/s41598-021-98698-y

Downloads

How to Cite

[1]
V. T. Dinh, D. B. Vu, M. C. Nguyen, T. T. H. Truong, and Q. T. Nguyen, “Determining the Best Design Factors of a Two-stage Helical Gearbox with Two Gear Sets in the First Stage to Increase Efficiency and Reduce Volume using the SAW Method”, Eng. Technol. Appl. Sci. Res., vol. 14, no. 6, pp. 18616–18622, Dec. 2024.

Metrics

Abstract Views: 520
PDF Downloads: 576

Metrics Information