Computational Fluid Dynamics Evaluation of an Oil-flooded Screw Compressor
Received: 15 June 2023 | Revised: 27 June 2023 | Accepted: 7 July 2023 | Online: 13 October 2023
Corresponding author: Ion Malael
Abstract
The cost of energy is directly influenced by geopolitical, economic, and environmental factors. There is an international trend towards renewable resources, although the implementation pace and legislation in force have issues. Complete abolishment of fossil fuels is practically impossible. Evolution is only possible with the use of these fuels but with modern, efficient equipment to reduce the pollution resulting from the process of extracting, processing, and using fossil fuels. In this paper, a screw compressor with oil injection, used in oil extraction stations, is analyzed numerically. This analysis is useful in the process of modernizing and improving the efficiency of this type of compressor, which is capable of operating in extreme working regimes, highly contaminated with impurities. The numerical analysis presented certain challenges related to biphasic flow in extremely small spaces at high compression ratios. The results include the absolute pressure variation and the flow rate variation. Regarding future research, test series will be carried out to validate the numerical results on the test bench with a 1:1 scale prototype.
Keywords:
screw compressor, multiphase flow, CFD, volumetric efficiencyDownloads
References
W. Wu and Z. Zhang, "Development of single screw compressor technologies and their tendency," Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, vol. 236, no. 2, pp. 738–751, Apr. 2022.
N. Stošić, "Review Article: Screw Compressors in Refrigeration and Air Conditioning," HVAC&R Research, vol. 10, no. 3, pp. 233–263, Jul. 2004.
F. L. Yuditskii, B. L. Grinpress, and Yu. L. Semenov, "Dismountable end face seal for screw compressors," Chemical and Petroleum Engineering, vol. 7, no. 2, pp. 167–168, Feb. 1971.
M. Nitulescu et al., "New projects developed by COMOTI in gas industry," IOP Conference Series: Materials Science and Engineering, vol. 90, no. 1, Apr. 2015, Art. no. 012015.
M. Chamoun, R. Rulliere, P. Haberschill, and J.-L. Peureux, "Modelica-based modeling and simulation of a twin screw compressor for heat pump applications," Applied Thermal Engineering, vol. 58, no. 1, pp. 479–489, Sep. 2013.
D. Hairston, "Rotary screw compressors reduce energy consumption. (Focus on: fans, blowers & compressors)," Chemical Engineering, vol. 109, no. 12, pp. 39–40, Nov. 2002.
T. N. Mustafin, R. R. Yakupova, A. V. Burmistrova, M. S. Khamidullina, and I. G. Khisameeva, "Analysis of Influence of Screw Compressor Construction Parameters and Working Condition on Rotor Temperature Fields," Procedia Engineering, vol. 152, pp. 423–433, Jan. 2016.
P. Harnatkiewicz, E. Rusinski, and P. Moczko, "The lifetime prediction of a rotary screw compressor of a liquid cooler subjected to high pressure and high frequency loads," Engineering Failure Analysis, vol. 17, no. 6, pp. 1290–1299, Sep. 2010.
J. Li, H. Wu, B. Wang, Z. Xing, and P. Shu, "Research on the performance of water-injection twin screw compressor," Applied Thermal Engineering, vol. 29, no. 16, pp. 3401–3408, Nov. 2009.
T. Tam et al., "Experimental Investigation of Screw Compressor Clearance Monitoring Techniques," in 26th International Compressor Engineering Conference at Purdue, Jul. 2022, Art. no. 1136.
P. Salami, Y. Ajabshirchi, S. Abdollahpoor, and H. Behfar, "A Comparison Among Different Parameters for the Design of a Photovoltaic/Thermal System Using Computational Fluid Dynamics," Engineering, Technology & Applied Science Research, vol. 6, no. 5, pp. 1119–1123, Oct. 2016.
A. C. Mangra, "Design and Numerical Analysis of a Micro Gas Turbine Combustion Chamber," Engineering, Technology & Applied Science Research, vol. 10, no. 6, pp. 6422–6426, Dec. 2020.
A. Spille-Kohoff, J. Hesse, and A. E. Shorbagy, "CFD simulation of a screw compressor including leakage flows and rotor heating," IOP Conference Series: Materials Science and Engineering, vol. 90, no. 1, Apr. 2015, Art. no. 012009.
H. Ding and Y. Jiang, "CFD simulation of a screw compressor with oil injection," IOP Conference Series: Materials Science and Engineering, vol. 232, no. 1, Dec. 2017, Art. no. 012020.
T. W. Bein and J. F. Hamilton, "Computer Modelinq of an Oil Flooded Single Screw Air Compressor," in International Compressor Engineering Conference, 1982, Art. no. 383.
W. W. Boblitt and J. Moore, "Computer Modeling of Single -Screw Oil Flooded Refrigerant Compressors," in . International Compressor Engineering Conference, 1984, Art. no. 506.
W. Jianhua and J. Guangxi, "The Computer Simulation of Oil-Flooded Single Screw Compressors," International Compressor Engineering Conference, Jan. 1988, Art. no. 362.
I. Demirdžić and M. Perić, "Finite volume method for prediction of fluid flow in arbitrarily shaped domains with moving boundaries," International Journal for Numerical Methods in Fluids, vol. 10, no. 7, pp. 771–790, 1990.
A. Kovacevic, "Boundary adaptation in grid generation for CFD analysis of screw compressors," International Journal for Numerical Methods in Engineering, vol. 64, no. 3, pp. 401–426, 2005.
B. G. S. Prasad, "CFD for Positive Displacement Compressors," in International Compressor Engineering Conference, 2004, Art. no. 1689.
I. Malael and M. Sima, "Numerical Investigation of a Screw Compressor Performance," TURBO, vol. 4, no. 2, pp. 25–30, Dec. 2017.
M. Ion, D. Valeriu, G. B. George, P. Ionut, and Ş. A. Ştefan, "Numerical Efficiency Evaluation of a High Pressure Ratio Screw Compressor," in 2018 5th International Conference on Mathematics and Computers in Sciences and Industry (MCSI), Corfu, Greece, Dec. 2018.
S. Tomescu and I. O. Bucur, "Numerical Investigation of Oil Gas Separation with the Use of VOF CFD," Engineering, Technology & Applied Science Research, vol. 11, no. 6, pp. 7841–7845, Dec. 2021.
S. Tomescu, M. Enache, N. Visan, and F. Florean, "Experimental Measurements Using Shadowgraph System on the Screw Compressor," UPB Scientific Bulletin, Series D, vol. 84, no. 1, pp. 77–86, 2022.
S. Tomescu, V. Petrescu, A. Serban, and S. Voicu, "Energy Efficiency of an Oil Injected Screw Compressor Operating at Various Discharge Pressures," in 2021 10th International Conference on Energy and Environment (CIEM), Bucharest, Romania, Jul. 2021.
N. P. Mahmoud and A. Zabihi, "Numerical Simulation of a Single-Phase Flow Through Fractures with Permeable, Porous and Non-Ductile Walls," Engineering, Technology & Applied Science Research, vol. 7, no. 5, pp. 2041–2046, Oct. 2017.
F. Chen et al., "Development and coalescence mechanism of an improved filter cartridge for oil mist separators," Chemical Engineering Research and Design, vol. 187, pp. 306–318, Nov. 2022.
A. Spille and J. Hesse, "Structured meshes and reliable CFD simulations: TwinMesh for positive displacement machines," in International VDI Conference Screw Machines, Dortmund, Germany, Sep. 2014.
I. Malael, I. O. Bucur, and C. Slujitoru, "Numerical Investigation of the Minimum Gap Impact on the Screw Compressor Efficiency," IOP Conference Series: Materials Science and Engineering, vol. 916, no. 1, Jun. 2020, Art. no. 012057.
R. Andres, J. Hesse, and A. Spille, "Investigation of radial gap size change under load and the impact on performance for a twin screw compressor using numerical simulation," IOP Conference Series: Materials Science and Engineering, vol. 1267, no. 1, Aug. 2022, Art. no. 012007.
"TwinMesh | Reliable CFD analysis of rotary pd machines," TwinMesh. https://www.twinmesh.com/.
R. Andres, J. Hesse, F. Hetze, and D. Low, "Cfd simulation of a two stage twin screw compressor including leakage flows and comparison with experimental data," IOP Conference Series: Materials Science and Engineering, vol. 425, no. 1, Jun. 2018, Art. no. 012018.
S. Rane, A. Kovačević, and N. Stošić, "Analytical Grid Generation for accurate representation of clearances in CFD for Screw Machines," IOP Conference Series: Materials Science and Engineering, vol. 90, no. 1, Apr. 2015, Art. no. 012008.
S. Rane, A. Kovacevic, N. Stosic, and M. Kethidi, "Grid deformation strategies for CFD analysis of screw compressors," International Journal of Refrigeration, vol. 36, no. 7, pp. 1883–1893, Nov. 2013.
L. Olarasu, M. Stoicescu, I. Malureanu, and I. Onutu, "Considerations for Using a Hydraulic Fracturing Fluid for Breaking Crude Oil Emulsion from Reservoir," Revista de Chimie, vol. 69, no. 6, pp. 1498–1500, Jul. 2018.
"Oil-injected screw compressors for natural gas, air, CO2, N2 and other," COMOTI - Romanian Research and Development Institute for Gas Turbines. http://www.comoti.ro/en/Compresoare-cu-surub.htm.
Downloads
How to Cite
License
Copyright (c) 2023 Ion Malael, Valentin Petrescu
This work is licensed under a Creative Commons Attribution 4.0 International License.
Authors who publish with this journal agree to the following terms:
- Authors retain the copyright and grant the journal the right of first publication with the work simultaneously licensed under a Creative Commons Attribution License that allows others to share the work with an acknowledgement of the work's authorship and initial publication in this journal.
- Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgement of its initial publication in this journal.
- Authors are permitted and encouraged to post their work online (e.g., in institutional repositories or on their website) after its publication in ETASR with an acknowledgement of its initial publication in this journal.