Fuel Substitution for Energy Saving: A Case Study of Foundry Plant

Authors

  • I. Naim Department of Polymer and Process Engineering, Indian Institute of Technology, Roorkee, Roorkee, U.K. India
  • T. Mahara Department of Polymer and Process Engineering, Indian Institute of Technology, Roorkee, Roorkee, U.K. India
Volume: 8 | Issue: 5 | Pages: 3439-3444 | October 2018 | https://doi.org/10.48084/etasr.2298

Abstract

Foundry based organizations consume significant amounts of energy for producing their final products. Recently, techno-commercial and environmental factors have started triggering change from fossil fuels to cleaner ones. In this paper, factors acting as driving forces for migration from one fuel to another in order to improve energy efficiency, including various performance parameters in support of environment preservation, have been identified. Focus is also given to challenges which encounter during fuel switching. A new framework has been applied that can be used for fuel switching in manufacturing organizations. A real case of switching from three types of fuels to a single fuel has been studied and the outcomes are evaluated. Analysis related to energy consumption before and after fuel switching with respect to corresponding production data have been performed.

Keywords:

foundry industry, natural gas, energy consumption, energy efficiency, fuel switching, public sector organization, calorific values, fund saving, castings, liquid fuels

Downloads

Download data is not yet available.

References

E. P. DeGarmo, J. T. Black, R. A. Kohser, B. E. Klamecki, Materials and Process in Manufacturing, Prentice Hall, 1997

Brief profile of Indian foundry industry, available at: http://www.foundryinfo-india.org/profile_of_indian.aspx, 2018

BEE, IIP and MB Associates, Best Practice Guide Foundry Sector of India, available at: http://www.iipnetwork.org/India_Foundry

_Best_Practice_Guide.pdf2, 2012

H. Zhang, F. Qiu, Q. Wei, L. Tong, X. Ye, Y. Cheng, “Economic development and energy efficiency in Jilin Province, China”, Journal of Geographical Sciences, Vol. 24, No. 5, pp. 875-888, 2014 DOI: https://doi.org/10.1007/s11442-014-1126-y

Bureau of Energy Efficiency, https://www.beeindia.gov.in

S. Kalpakjian, S. Schmid, Manufacturing, Engineering and Technology, Pearson, 2006

M. A. Laughton, M. G. Say, Electrical Engineer's Reference Book, Newnes, 2002

BEE, Energy Management and Audit, available at: https://www.

beeindia.gov.in/sites/default/files/1Ch3.pdf, 2001

P. Pal, G. Sethi, A. Nath, S. Swami, “Towards cleaner technologies in small and micro enterprises: a process-based case study of foundry industry in India”, Journal of Cleaner Production, Vol. 16, No. 12, pp. 1264-1274, 2008 DOI: https://doi.org/10.1016/j.jclepro.2007.06.021

R. Lilja, S. Liukkonen, “Industrial hazardous wastes in Finland–trends related to the waste prevention goal”, Journal of Cleaner Production, Vol. 16, No. 3, pp. 343-349, 2008 DOI: https://doi.org/10.1016/j.jclepro.2006.08.015

P. L. Daniels, “Technology revolutions and social development: Prospects for a green technoeconomic paradigm in lower income countries”, International Journal of Social Economics, Vol. 32, No. 5, pp. 454-482, 2005 DOI: https://doi.org/10.1108/03068290510591290

P. D. Wijayatunga, K. Siriwardena, W. J. L. S. Fernando, R. M. Shrestha, R. A. Attalage, “Strategies to overcome barriers for cleaner generation technologies in small developing power systems: Sri Lanka case study”, Energy Conversion and Management, Vol. 47, No. 9, pp. 1179-1191, 2006 DOI: https://doi.org/10.1016/j.enconman.2005.07.003

E. Worrell, “Advanced technologies and energy efficiency in the iron and steel industry in China”, Energy for Sustainable Development, Vol. 2, No. 4, pp. 27-40, 1995 DOI: https://doi.org/10.1016/S0973-0826(08)60148-9

J. A. Moya, G. N. Pardo, “The potential for improvements in energy efficiency and CO2 emissions in the EU27 iron and steel industry under different payback periods”, Journal of Cleaner Production, Vol. 52, pp. 71-83, 2013 DOI: https://doi.org/10.1016/j.jclepro.2013.02.028

W. R. Morrow, A. Hasanbeigi, J. Sathaye, T. Xu, Assessment of energy efficiency improvement and CO2 emission reduction potentials in India's cement and iron & steel industries”, Journal of Cleaner Production,Vol. 65, pp. 131-141, 2014 DOI: https://doi.org/10.1016/j.jclepro.2013.07.022

C. Prabhakar, G. L. Datta, R. Markandeya, “Improvements in energy efficiency in alloy steel foundry”, Indian Foundry Journal, Vol. 61, No. 7, pp. 21-27, 2015

K. P. Dwivedi, S. Singh, A. Sharma, S. Prakash, “Improving Energy Efficiency in Aluminum Foundry”, Indian Foundry Journal, Vol. 61, No. 7, pp. 28-32. 2015

S. Rimos, A. F. A. Hoadley, D. J. Brennan, “Determining the economic consequences of natural gas substitution”, Energy Conversion and Management,Vol. 85, pp. 709-717, 2014 DOI: https://doi.org/10.1016/j.enconman.2014.03.012

A. Joelsson, L. Gustavsson, “Energy efficiency measures and conversion of fossil fuel boiler systems in a detached house”, Energy Efficiency, Vol. 3, No. 3, pp. 223-236, 2010 DOI: https://doi.org/10.1007/s12053-009-9062-x

M. Chambwera, H. Folmer, “Fuel switching in Harare: An almost ideal demand system approach”, Energy Policy, Vol. 35, No. 4, pp. 2538-2548, 2007 DOI: https://doi.org/10.1016/j.enpol.2006.09.010

S. Rudra, L. Rosendahl, “Techno-economic analysis of a local district heating plant under fuel flexibility and performan”, Energy Efficiency, Vol. 10, No. 3, pp. 613-624, 2017 DOI: https://doi.org/10.1007/s12053-016-9475-2

International Organization for Standardization, ISO 50001 - Quality management, ISO, 2015

International Organization for Standardization, ISO 90001 - Energy management, ISO, 2011

International Organization for Standardization, ISO 14001 - Environmental - Management, ISO, 2015

BSI Group, OHSAS 18001 Occupational Health and Safety Management Certification, BSI, 2007

BHEL, Annual Report, BHEL, 2016

BEE, Fuels and Combustion, available at: http://www.em-ea.org/guide%20books/book-2/2.1%20fuels%20and%20combustion.pdf

Natural Gas Supply Association, Natural Gas and the Environment, available at: naturalgas.org/environment/naturalgas, 2013

B. Jenkins, P. Mullinger, Industrial and Process Furnaces: Principles, Design and Operation, Butterworth-Heinemann, 2011

S. Chapman, T. G. Cowling, D. Burnett, The Mathematical Theory of Non-Uniform Gases: An Account of the Kinetic Theory of Viscosity, Thermal Conduction and Diffusion in Gases, Cambridge University Press, 1990

Downloads

How to Cite

[1]
Naim, I. and Mahara, T. 2018. Fuel Substitution for Energy Saving: A Case Study of Foundry Plant. Engineering, Technology & Applied Science Research. 8, 5 (Oct. 2018), 3439–3444. DOI:https://doi.org/10.48084/etasr.2298.

Metrics

Abstract Views: 942
PDF Downloads: 424

Metrics Information